Guangzhou Eric Wei Chemical Co., Ltd.
Guangzhou Eric Wei Chemical Co., Ltd.

Dow DOWSIL 3-4241 Dielectric Tough Gel Kit

Dow DOWSIL 3-4241 Dielectric Tough Gel Kit is a two-part silicone elastomer system offering exceptional dielectric strength, thermal stability, and mechanical toughness. Designed for high-voltage insulation and potting applications, it cures to a resilient, low-stress gel with outstanding adhesion and long-term reliability under harsh conditions.
  • dow dowsil 3 4241 dielectric tough gel kit_69923d71
  • dow dowsil 3 4241 dielectric tough gel kit_69923d71

Features Of Dow DOWSIL 3-4241 Dielectric Tough Gel Kit

  1. Ultra-low modulus silicone gel formulation enabling exceptional stress relief for sensitive electronic components.

  2. Non-corrosive, halogen-free chemistry compliant with RoHS and REACH requirements.

  3. Excellent dielectric strength (>20 kV/mm) and long-term insulation stability across wide temperature ranges.

  4. Thixotropic behavior ensures no slump or migration after dispensing, even on vertical surfaces.

  5. Two-part, room-temperature curing system with flexible mix ratio (10:1 by weight) for simplified processing.

Typical Applications Of Dow DOWSIL 3-4241 Dielectric Tough Gel Kit

  1. Underfill and stress-relief encapsulation for power electronics modules (e.g., IGBTs, SiC MOSFETs).

  2. Dielectric protection of high-voltage battery pack busbars and cell interconnects in EV applications.

  3. Conformal cushioning for LED lighting arrays and automotive headlamp driver electronics.

  4. Gap-filling insulation between PCBs and heat sinks in compact industrial power supplies.

  5. Protection of MEMS sensors and precision analog circuitry from mechanical shock and thermal cycling.

Specifications Of Dow DOWSIL 3-4241 Dielectric Tough Gel Kit

Chemical TypeTwo-part addition-cure silicone gel
Product FormKit (Part A: viscous gel; Part B: liquid catalyst)
AppearanceTranslucent, off-white gel (Part A); colorless liquid (Part B)
Primary ApplicationsDielectric encapsulation, stress-relief potting, high-voltage insulation
Key FeaturesLow modulus (~0.1 MPa), non-slumping, UL 94 V-0 rated (cured)
BenefitsReduces thermal and mechanical stress, enables automated dispensing, supports reworkability
Curing ConditionRoom temperature (23°C/50% RH); full cure in 7 days or accelerated at 60°C for 4 hours
Shelf Life12 months unopened at ≤25°C (Part A); 9 months unopened at ≤25°C (Part B)


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