Guangzhou Eric Wei Chemical Co., Ltd.
Guangzhou Eric Wei Chemical Co., Ltd.

Dow DOWSIL 9546 Silicone Elastomer Blend

Dow DOWSIL 9546 Silicone Elastomer Blend is a high-performance, platinum-cured silicone polymer blend designed for soft-touch overmolding and two-shot molding applications. It offers excellent adhesion to thermoplastics like PC, ABS, and PP without primers, outstanding flexibility, tear resistance, and biocompatibility per ISO 10993. Ideal for medical devices, consumer electronics, and automotive interiors.
  • dow dowsil 9546 silicone elastomer blend_e11a178e
  • dow dowsil 9546 silicone elastomer blend_e11a178e

Features Of Dow DOWSIL 9546 Silicone Elastomer Blend

  1. Soft, skin-friendly durometer (Shore A 10–20) for enhanced tactile comfort and conformability.

  2. Excellent thermal stability across –50 °C to 200 °C, maintaining integrity under repeated thermal cycling.

  3. Low compression set (<20% after 72 h at 150 °C), ensuring long-term sealing and rebound performance.

  4. Good adhesion to common substrates including plastics, metals, and glass without primers.

  5. Biocompatibility aligned with ISO 10993-5 (cytotoxicity) and USP Class VI testing protocols.

Typical Applications Of Dow DOWSIL 9546 Silicone Elastomer Blend

  1. Medical wearable devices requiring soft, flexible, and skin-contact-compatible elastomers.

  2. Sealing and gasketing solutions for automotive sensors and EV battery module enclosures.

  3. Consumer electronics housings and protective overmolds for buttons, grips, and interfaces.

  4. Food-grade appliance components including dishwasher seals and blender gaskets.

  5. Industrial soft-touch control panels and human-machine interface (HMI) overlays.

Specifications Of Dow DOWSIL 9546 Silicone Elastomer Blend

Chemical TypePlatinum-cured silicone elastomer blend
Product FormTwo-part liquid (Part A + Part B), ready-to-mix
AppearanceTranslucent to slightly hazy viscous liquid
Primary ApplicationsSoft-touch overmolding, medical wearables, sealing, gasketing
Key FeaturesUltra-low durometer, high elongation (>600%), low compression set
BenefitsImproved patient comfort, design flexibility, reduced assembly steps
Curing SystemPt-catalyzed addition cure (heat or room temperature)
Regulatory ComplianceMeets FDA 21 CFR §177.2600, ISO 10993-5, USP Class VI


Dow DOWSIL 9546 Silicone Elastomer Blend – Frequently Asked Questions (FAQ)

Q1: What is the primary function of DOWSIL 9546 in silicone elastomer formulations?

A: DOWSIL 9546 is designed as a high-performance processing aid and rheology modifier for addition-cure liquid silicone rubber (LSR) systems. It helps improve mold release, reduce viscosity during processing, and enhance surface smoothness and demoldability without compromising final cure properties.


Q2: Is DOWSIL 9546 compatible with platinum-catalyzed LSR systems?

A: Yes, DOWSIL 9546 is formulated for compatibility with standard platinum-catalyzed addition-cure LSR systems. It does not contain inhibitors or contaminants known to interfere with platinum catalysis when used at recommended dosage levels.


Q3: How should DOWSIL 9546 be incorporated into an LSR formulation?

A: It is typically added to the base polymer component prior to mixing with the catalyst. For optimal dispersion, incorporate under low-shear conditions at room temperature or slightly elevated temperatures—avoid prolonged high-shear mixing that may degrade the blend’s performance characteristics.


Q4: Does DOWSIL 9546 affect the thermal stability or compression set of cured elastomers?

A: When used within typical dosage ranges, DOWSIL 9546 does not significantly impair the inherent thermal stability or long-term compression set resistance of well-formulated LSR compounds. Its silicone-based composition ensures compatibility with the cured network structure.



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