Guangzhou Eric Wei Chemical Co., Ltd.
Guangzhou Eric Wei Chemical Co., Ltd.

DuPont Hytrel E4778 TPEE

DuPont Hytrel E4778 is a high-performance thermoplastic elastomer (TPEE) offering exceptional elasticity, heat resistance up to 150°C, and outstanding chemical/moisture resistance. Ideal for automotive, industrial, and consumer applications requiring durability and dynamic fatigue resistance. Combines rubber-like flexibility with thermoplastic processability for efficient injection molding and extrusion.
  • dupont hytrel e4778 tpee_b118ad1c
  • dupont hytrel e4778 tpee_b118ad1c

Features Of DuPont Hytrel E4778 TPEE

  1. Excellent balance of toughness and flexibility across a wide temperature range (–40 °C to 150 °C short-term)

  2. Outstanding resistance to oils, greases, and many common automotive fluids

  3. Good melt processability for injection molding and extrusion with low moisture sensitivity

  4. High resilience and fatigue resistance for dynamic, repetitive-use components

  5. Enhanced flow characteristics compared to higher-hardness TPEE grades, enabling thin-wall part production

Typical Applications Of DuPont Hytrel E4778 TPEE

  1. Automotive under-hood air ducts and fluid handling hoses

  2. Powertrain grommets, bushings, and vibration-damping mounts

  3. Industrial pneumatic tubing and connector seals

  4. Consumer appliance components requiring repeated flexing and thermal stability

  5. Medical device housings and ergonomic grips where chemical compatibility is critical

Specifications Of DuPont Hytrel E4778 TPEE

Chemical TypeThermoplastic Polyester Elastomer (TPEE)
Product FormNatural-colored pellets
AppearanceOpaque, off-white to light tan granules
Hardness (Shore D, ASTM D2240)48 ± 2
Density (ASTM D792)1.16 g/cm³
Melt Flow Rate (230 °C/2.16 kg, ASTM D1238)28–36 g/10 min
Primary ApplicationsDynamic sealing, flexible ducting, vibration isolation
Key FeaturesOil resistance, thermal stability, high elasticity, processing ease


DuPont Hytrel E4778 TPEE – Frequently Asked Questions (FAQ)

Q1: What distinguishes Hytrel E4778 from other TPEE grades in the Hytrel portfolio?

A: Hytrel E4778 is a medium-hardness, high-melt-flow TPEE grade engineered for enhanced processability in thin-wall injection molding and extrusion—particularly where balanced flexibility, resilience, and thermal stability are required. It offers improved flow over higher-durometer grades while retaining superior dynamic fatigue resistance compared to lower-modulus alternatives.


Q2: Is Hytrel E4778 suitable for applications requiring repeated flexing or cyclic loading?

A: Yes—Hytrel E4778 exhibits excellent mechanical recovery and long-term resistance to flex fatigue, making it well-suited for dynamic components such as automotive bellows, power tool grips, and sporting goods hinges where repeated bending or torsional stress occurs.


Q3: Can Hytrel E4778 be overmolded onto common engineering thermoplastics?

A: Yes—it demonstrates good adhesion to substrates like polypropylene (PP), ABS, and polycarbonate (PC) when processed under optimized temperature and mold surface conditions. Bond strength depends on interfacial compatibility, melt temperature control, and part design—adhesion testing is recommended for critical assemblies.


Q4: How does Hytrel E4778 perform under elevated temperature exposure during service?

A: Hytrel E4778 maintains dimensional stability and mechanical integrity at continuous use temperatures up to approximately 120 °C, with short-term peak resistance near 150 °C. Its performance under heat is supported by strong crystalline phase retention and resistance to thermal softening relative to many TPU or TPO alternatives.



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