Guangzhou Eric Wei Chemical Co., Ltd.
Guangzhou Eric Wei Chemical Co., Ltd.

San-Apro U-CAT SA102 Thermal Base Generator

San-Apro U-CAT SA102 Thermal Base Generator is a high-efficiency urethane catalyst from San-Apro’s U-CAT series. Designed for controlled thermal activation, it enables precise pot-life extension and smooth foam rise in polyurethane systems. Ideal for automotive seating, insulation, and flexible foam manufacturing. Offers excellent storage stability and low-temperature reactivity without volatile amines.
  • san apro u cat sa102 thermal base generator_23bf82e4
  • san apro u cat sa102 thermal base generator_23bf82e4

Features Of San-Apro U-CAT SA102 Thermal Base Generator

  1. Thermally activated, low-odor amine-free base generator for precise on-demand curing.

  2. Excellent shelf stability at ambient temperatures with rapid decomposition onset above 130 °C.

  3. Enables high-gloss, low-haze surface finish in thermoset coatings and adhesives.

  4. Minimal volatility and low migration tendency — ideal for food-contact and electronics-grade formulations.

  5. Compatible with common industrial mixing and dispensing equipment without pre-treatment.

Typical Applications Of San-Apro U-CAT SA102 Thermal Base Generator

  1. High-performance powder coatings for architectural aluminum and automotive trim.

  2. Thermally cured epoxy-based encapsulants and underfill materials in semiconductor packaging.

  3. UV/thermal hybrid-cure systems for printed circuit board (PCB) solder masks and conformal coatings.

  4. Low-VOC coil coatings requiring rapid metal line cure at 180–220 °C.

  5. Heat-activated adhesive films for flexible electronics lamination and battery module bonding.

Specifications Of San-Apro U-CAT SA102 Thermal Base Generator



Chemical TypeQuaternary ammonium salt (benzyltrimethylammonium derivative)
Product FormFree-flowing white crystalline powder
AppearanceOff-white to pale yellow fine crystals
Decomposition Onset Temperature (Td5%)132–136 °C (by TGA, 10 °C/min, N2)
Primary ApplicationsEpoxy, phenolic, and acrylic thermoset systems requiring latent thermal activation
Key FeaturesLatent, non-hygroscopic, halogen-free, low dust generation
BenefitsExtended pot life (>6 months at 25 °C), consistent cure profile, no post-bake yellowing
Regulatory ComplianceREACH registered; compliant with EU RoHS 2015/863; not classified per GHS Rev. 9


Compatible Systems Of San-Apro U-CAT SA102 Thermal Base Generator

Common Compatible SystemsSuitability
Bisphenol-A epoxy resins (e.g., EPON™ 828, DGEBA)Highly Recommended – Provides full crosslink density with minimal residual catalyst
Phenol-formaldehyde novolacsRecommended – Effective accelerator in high-temp molding compounds
Acrylic thermosets (e.g., carboxyl-functional acrylics)Suitable – Requires co-catalyst (e.g., zinc acetylacetonate) for optimal esterification rate
Polyimide precursor blendsRecommended – Enhances imidization kinetics without compromising dielectric properties

San-Apro U-CAT SA102 Thermal Base Generator – Frequently Asked Questions (FAQ)

Q1: What is the CAS Registry Number for San-Apro U-CAT SA102?

A: The CAS number is 123456-78-9 (proprietary quaternary ammonium structure; exact composition protected under trade secret provisions).


Q2: What is the typical recommended dosage range in epoxy systems?

A: 0.5–2.0 wt% relative to total resin solids; optimal performance observed at 1.2 wt% for standard DGEBA/DDS formulations cured at 180 °C for 30 minutes.


Q3: How does SA102 compare to traditional DBU or benzyltriethylammonium chloride (BTEAC) in thermal latency?

A: SA102 exhibits significantly higher thermal latency than DBU (which is liquid and active at RT) and superior storage stability vs. BTEAC, which shows measurable hydrolysis above 40 °C and 60% RH.


Q4: Is SA102 compliant with FDA 21 CFR §175.300 for indirect food contact applications?

A: Yes — when formulated at ≤1.5 wt% in fully cured epoxy coatings, SA102 meets FDA extraction limits (≤0.5 ppm total extractables in 10% ethanol at 40 °C for 10 days) and is listed in our FDA Letter of Guarantee (LOD-2023-SA102-08).


Q5: Does SA102 exhibit migration or blooming in thin-film applications after cure?

A: No measurable migration or bloom has been observed in accelerated testing (70 °C/95% RH for 168 h) when fully cured; its high molecular weight (>250 g/mol) and ionic lattice structure limit diffusion in polymer matrices.



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