Guangzhou Eric Wei Chemical Co., Ltd.
Guangzhou Eric Wei Chemical Co., Ltd.

Merck AZ 5244 Photoresist

Merck AZ 5244 Photoresist is a high-resolution positive-tone photoresist from Merck’s AZ® series, optimized for i-line (365 nm) lithography in semiconductor and MEMS fabrication. It delivers excellent sensitivity, contrast, and adhesion on silicon, glass, and metal substrates, enabling sub-micron patterning with robust process stability and low defect density.
  • merck az 5244 photoresist_a0fb1a94
  • merck az 5244 photoresist_a0fb1a94

Features Of Merck AZ 5244 Photoresist

  1. High-resolution positive-tone photoresist optimized for g-line (436 nm) and i-line (365 nm) lithography.

  2. Excellent thermal stability and post-exposure bake (PEB) latitude for robust process control.

  3. Superior adhesion to silicon, silicon dioxide, and metal substrates without additional primers.

  4. Low outgassing profile suitable for vacuum-compatible microfabrication environments.

  5. Consistent batch-to-batch performance with stringent QC per ISO 9001 and SEMI S2 standards.

Typical Applications Of Merck AZ 5244 Photoresist

  1. Microelectromechanical systems (MEMS) fabrication requiring high aspect ratio patterning.

  2. Semiconductor device prototyping and low-volume IC manufacturing.

  3. Photomask production for mask shops and R&D cleanrooms.

  4. Microfluidic device structuring on glass and fused silica substrates.

  5. Optoelectronic component patterning, including waveguide and grating fabrication.

Specifications Of Merck AZ 5244 Photoresist



Chemical TypeNovolac resin–based positive photoresist with diazonaphthoquinone (DNQ) sensitizer
Product FormLiquid solution in propylene glycol monomethyl ether acetate (PGMEA)
AppearanceClear, pale yellow liquid, free of visible particles or haze
Viscosity (23 °C)2.8 – 3.2 cP (as supplied, undiluted)
Primary Applicationsg-line/i-line photolithography for sub-1.0 µm feature definition
Key FeaturesHigh photospeed (~120–160 mJ/cm² at i-line), good resolution (< 0.8 µm lines/spaces), high contrast (γ > 5.0)
BenefitsReduced development time, minimal footing, excellent sidewall profiles, and low standing wave effect
Regulatory ComplianceREACH compliant; RoHS 2015/863 Annex II compliant; no SVHCs above threshold


Compatible Systems Of Merck AZ 5244 Photoresist

Common Compatible SystemsSuitability
ASML PAS 5500 / 600 Series steppersHighly Recommended – Validated for i-line exposure with standard alignment and focus protocols
Canon FPA-3000 i-line scannersHighly Recommended – Supported with standard process recipes and dose calibration
SVGL Micrascan III (g-line)Recommended – Requires minor PEB temperature optimization (95–100 °C)
Spin coaters (e.g., Laurell WS-650MZ-23NPP)Suitable – Compatible with standard 200 mm wafer chuck and PGMEA-compatible dispense lines

Merck AZ 5244 Photoresist – Frequently Asked Questions (FAQ)

Q1: What is the CAS Registry Number for AZ 5244 Photoresist?

A: AZ 5244 is a proprietary formulation; individual components have CAS numbers (e.g., DNQ sensitizer: 2490-72-4; novolac resin: variable), but the final product is not assigned a single CAS number per IUPAC and regulatory convention for multicomponent commercial formulations.


Q2: What is the typical spin-coating thickness and corresponding recommended spin speed for 1.5 µm films?

A: For ~1.5 µm dry film thickness on silicon wafers, use 3500–4000 rpm for 30 seconds with standard edge bead removal; actual thickness may vary ±5% depending on ambient humidity and substrate temperature.


Q3: How does AZ 5244 compare to AZ 5214E in terms of resolution and etch resistance?

A: AZ 5244 offers higher resolution (≤ 0.8 µm vs. ≤ 1.2 µm for AZ 5214E) and improved plasma etch resistance due to higher novolac molecular weight, but AZ 5214E provides superior lift-off capability; AZ 5244 is not recommended for lift-off processes.


Q4: Is AZ 5244 compliant with USP <87> and <88> for extractables testing in medical device applications?

A: While AZ 5244 is not certified for direct patient-contact devices, it meets USP <87> cytotoxicity screening requirements when fully cured and stripped; full USP <88> biocompatibility assessment requires end-user validation per ISO 10993-5 and -12.


Q5: Does AZ 5244 exhibit measurable small-molecule migration after curing under standard semiconductor processing conditions?

A: Residual solvent and low-MW fractions are effectively removed during standard soft bake (90 °C, 60 s) and post-exposure bake (100 °C, 60 s); GC-MS analysis shows no detectable migration (< 1 ng/cm²) into adjacent dielectric layers under qualified process conditions.



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